Manufacturer’s Professional Repair Information for the “Car Savvy Do it Yourselfer” Over 90 years of  service.

GASOLINE ENGINE - MECHANICAL TROUBLESHOOTING

NOTE: This is GENERAL information. This article is not intended to be specific to any unique situation or individual vehicle configuration. The purpose of this Troubleshooting information is to provide a list of common causes to problem symptoms. For model-specific Troubleshooting, refer to SUBJECT, DIAGNOSTIC, or TESTING articles available in the section(s) you are accessing.

BASIC GASOLINE ENGINE - MECHANICAL TROUBLESHOOTING CHART

CONDITION & POSSIBLE CAUSE CORRECTION
Engine Lopes At Idle
Intake manifold-to-head leaks Replace manifold gasket, See ENGINES
Blown head gasket Replace head gasket, See ENGINES
Worn timing gears, chain or sprocket Replace gears, chain or sprocket
Worn camshaft lobes Replace camshaft, See ENGINES
Overheated engine Check cooling system, See COOLING
Blocked crankcase vent valve Remove restriction
Leaking EGR valve Repair leak and/or replace valve
Faulty fuel pump Replace fuel pump
Engine Has Low Power
Leaking fuel pump Repair leak and/or replace fuel pump
Excessive piston-to-bore clearance Install larger pistons, See ENGINES
Sticking valves or weak valve springs Check valve train components, See ENGINES
Incorrect valve timing Reset valve timing, See ENGINES
Worn camshaft lobes Replace camshaft, See ENGINES
Blown head gasket Replace head gasket. See ENGINES.
Clutch slipping Adjust pedal and/or replace components, See ENGINES
Engine overheating Check cooling system, See COOLING
Auto. Trans. pressure regulator valve faulty Replace pressure regulator valve
Auto. Trans. fluid level too low Add fluid as necessary
Improper vacuum diverter valve operation Replace vacuum diverter valve
Vacuum leaks Inspect vacuum system and repair as required
Leaking piston rings Replace piston rings, See ENGINES
Faulty High Speed Operation
Low fuel pump volume Replace fuel pump
Leaking valves or worn Replace valves and/or springs, See ENGINES
Incorrect valve timing Reset valve timing,See ENGINES
Intake manifold restricted Remove restriction
Worn distributor shaft Replace distributor
Faulty Acceleration
Improper fuel pump stroke Remove pump and reset pump stroke
Incorrect ignition timing Reset ignition timing, See TUNE-UP
Leaking valves Replace valves, See ENGINES
Worn fuel pump diaphragm or piston Replace diaphragm or piston
Intake Backfire
Improper ignition timing Reset ignition timing, See TUNE-UP
Faulty accelerator pump discharge Replace accelerator pump
Improper choke operation Check choke and adjust as required
Defective EGR valve Replace EGR valve
Fuel mixture too lean Reset air/fuel mixture, See TUNE-UP
Choke valve initial clearance too large Reset choke valve initial clearance
Exhaust Backfire
Vacuum leak Inspect and repair vacuum system
Faulty vacuum diverter valve Replace vacuum diverter valve
Faulty choke operation Check choke and adjust as required
Exhaust system leak repair exhaust system leak
Engine Detonation
Ignition timing too far advanced Reset ignition timing, See TUNE-UP
Faulty ignition system Check ignition timing, See TUNE-UP
Spark plugs loose or faulty Retighten or replace plugs
Fuel delivery system clogged Inspect lines, pump and filter for clog
EGR valve inoperative Replace EGR valve
PCV system inoperative Inspect and/or replace hoses or valve
Vacuum leaks Check vacuum system and repair leaks
Excessive combustion chamber deposits Remove built-up deposits
Leaking, sticking or broken valves Inspect and/or replace valves
External Oil Leakage
Fuel pump improperly seated or worn gasket Remove pump, replace gasket and seat properly
Oil pan gasket broken or pan bent Straighten pan and replace gasket
Timing chain cover gasket broken Replace timing chain cover gasket
Rear main oil seal worn Replace rear main oil seal
Oil pan drain plug not seated properly Remove and reinstall drain plug
Camshaft bearing drain hole blocked Remove restriction
Oil pressure sending switch leaking Remove and reinstall sending switch
Excessive Oil Consumption
Worn valve stems or guides Replace stems or guides, See ENGINES
Valve "O" ring seals damaged Replace "O" ring seals, See ENGINES
Plugged oil drain back holes Remove restrictions
Improper PCV valve operation Replace PCV valve
Engine oil level too high Remove excess oil
Engine oil too thin Replace thicker oil
Valve stem oil deflectors damaged Replace oil deflectors
Incorrect piston rings Replace piston rings, See ENGINES
Piston ring gaps not staggered Reinstall piston rings, See ENGINES
Insufficient piston ring tension Replace rings, See ENGINES
Piston ring grooves or oil return slots clogged Replace piston rings, See ENGINES
Piston rings sticking in grooves Replace piston rings, See ENGINES
Piston ring grooves excessively worn Replace piston and rings, See ENGINES
Compression rings installed upside down Replace compression rings correctly, See ENGINES
Worn or scored cylinder walls Rebore cylinders or replace block
Mismatched oil ring expander and rail Replace oil ring expander and rail, See ENGINES
Intake gasket dowels too long Replace intake gasket dowels
Excessive main or connecting rod bearing clearance Replace main or connecting rod bearings, See ENGINES
No Oil Pressure
Low oil level Add oil to proper level
Oil pressure sender or gauge broken Replace sender or gauge
Oil pump malfunction Remove and overhaul oil pump, See ENGINES
Oil pressure relief valve sticking Remove and reinstall valve
Oil pump passages blocked Overhaul oil pump, See ENGINES
Oil pickup screen or tube blocked Remove restriction
Loose oil inlet tube Tighten oil inlet tube
Loose camshaft bearings Replace camshaft bearings, See ENGINES
Internal leakage at oil passages Replace block or cylinder head
Low Oil Pressure
Low engine oil level Add oil to proper level
Engine oil too thin Remove and replace with thicker oil
Excessive oil pump clearance Reduce oil pump clearance, See ENGINES
Oil pickup tube or screen blocked Remove restrictions
Main, rod or cam bearing clearance excessive Replace bearing to reduce clearance, See ENGINES
High Oil Pressure
Improper grade of oil Replace with proper oil
Oil pressure relief valve stuck closed Eliminate binding
Oil pressure sender or gauge faulty Replace sender or gauge
Noisy Main Bearings
Inadequate oil supply Check oil delivery to main bearings
Excessive main bearing clearance Replace main bearings, See ENGINES
Excessive crankshaft end play Replace crankshaft, See ENGINES
Loose flywheel or torque converter Tighten attaching bolts
Loose or damaged vibration damper Tighten or replace vibration damper
Crankshaft journals out-of-round Re-grind crankshaft journals
Excessive belt tension Loosen belt tension
Noisy Connecting Rods
Excessive bearing clearance or missing bearing Replace bearing, See ENGINES
Crankshaft rod journal out-of-round Re-grind crankshaft journal
Misaligned connecting rod or cap Remove rod or cap and realign
Incorrectly tightened rod bolts Remove and re-tighten rod bolts
Noisy Pistons and Rings
Excessive piston-to-bore clearance Install larger pistons, See ENGINES
Bore tapered or out-of-round Rebore block
Piston ring broken Replace piston rings, See ENGINES
Piston pin loose or seized Replace piston pin, See ENGINES
Connecting rods misaligned Realign connecting rods
Ring side clearance too loose or tight Replace with larger or smaller rings
Carbon build-up on piston Remove carbon
Noisy Valve Train
Worn or bent push rods Replace push rods, See ENGINES
Worn rocker arms or bridged pivots Replace push rods, See ENGINES
Dirt or chips in valve lifters Remove lifters and remove dirt/chips
Excessive valve lifter leak-down Replace valve lifters, See ENGINES
Valve lifter face worn Replace valve lifters, See ENGINES
Broken or cocked valve springs Replace or reposition springs
Too much valve stem-to-guide clearance Replace valve guides, See ENGINES
Valve bent Replace valve, See ENGINES
Loose rocker arms Retighten rocker arms, See ENGINES
Excessive valve seat run-out Reface valve seats, See ENGINES
Missing valve lock Install new valve lock
Excessively worn camshaft lobes Replace camshaft, See ENGINES
Plugged valve lifter oil holes Eliminate restriction or replace lifter
Faulty valve lifter check ball Replace lifter check ball, See ENGINES
Rocker arm nut installed upside down Remove and reinstall correctly
Valve lifter incorrect for engine Remove and replace valve lifters
Faulty push rod seat or lifter plunger Replace plunger or push rod
Noisy Valves
Improper valve lash Re-adjust valve lash, See ENGINES
Worn or dirty valve lifters Clean and/or replace lifters
Worn valve guides Replace valve guides, See ENGINES
Excessive valve seat or face run-out Reface seats or valve face
Worn camshaft lobes Replace camshaft, See ENGINES
Loose rocker arm studs Re-tighten rocker arm studs, See ENGINES
Bent push rods Replace push rods, See ENGINES
Broken valve springs Replace valve springs, See ENGINES
Burned,Sticking or Broken Valves
Weak valve springs or warped valves Replace valves and/or springs, See ENGINES
Improper lifter clearance Re-adjust clearance or replace lifters
Worn guides or improper guide clearance Replace valve guides, See ENGINES
Out-of-round valve seats or improper seat width Re-grind valve seats
Gum deposits on valve stems, seats or guide Remove deposits
Improper spark timing Re-adjust spark timing
Broken Pistons/Rings
Undersize pistons Replace with larger pistons, See ENGINES
Wrong piston rings Replace with correct rings, See ENGINES
Out-of-round cylinder bore Re-bore cylinder bore
Improper connecting rod alignment Remove and realign connecting rods
Excessively worn ring grooves Replace pistons, See ENGINES
Improperly assembled piston pins Re-assemble pin-to-piston, See ENGINES
Insufficient ring gap clearance Install new rings, See ENGINES
Engine overheating Check cooling system
Incorrect ignition timing Re-adjust ignition timing, See TUNE-UP
Excessive Exhaust Noise
Leaks at manifold to head, or to pipe Replace manifold or pipe gasket
Exhaust manifold cracked or broken Replace exhaust manifold, See ENGINES